Case Study:
World's Fastest Pocket Sorter Induction System Powered By MotionCam-3D
Photoneo and Rebl Industries set a new global benchmark in intralogistics by creating the world's fastest pocket sorter induction solution. This system achieved unprecedented throughput rates of 800-1000 picks per hour with >99.7% accuracy at a major Nordic retail distribution center.
Download the full case study to find out how Photoneo's MotionCam-3D and AI AnyPick Technology provided the visual intelligence to reliably handle diverse, unpredictable mixed SKUs at industrial speeds, solving a challenge traditional automation could not master.
The Photoneo Solution: 3D Vision Intelligence
Traditional automation approaches failed because they could not reliably handle the high variability of mixed SKUs in dynamic, cluttered environments at high speed. Photoneo's contribution was delivering comprehensive visual intelligence that enabled human-like adaptability at superhuman speeds.
- World Record Performance (800-1000 Picks/Hour): See the blueprint for achieving the fastest documented pocket sorter induction globally, enabled by the MotionCam-3D's ultra-fast object localization capabilities.
- Exceptional Accuracy and Reliability: How >99.7% picking precision is maintained across the entire product catalog, even for diverse, high-velocity sorting environments.
- The Power of Intelligent Depth Perception: The critical advantage of using 3D vision to safely extract items from cluttered, mixed bins, understanding object orientation and optimal approach angles - a capability impossible with 2D systems.
- Dramatic Business Impact: The solution delivered a 75% reduction in labor (from 4 workers to 1 across all lines), a 30% increase in overall throughput capacity, and a 40% reduction in operating costs.
- Adaptive Recognition & Universal Adaptability: How the AI system ensures 100% handling of existing SKU variety through continuous learning, effectively processing reflective, transparent, and irregular geometries without manual vision programming.
- Rapid Deployment and Continuous Optimization: The collaborative engineering process, which achieved rapid deployment in just 2 weeks and performance optimization that exceeded initial targets within 4 weeks.